Analysis of Contact Stresses on 3-Bolt Connection Sealing Surfaces Using Self-Energized Tapered Seal

Time: 2:45 PM

Room C

Rajeev Madazhy, Engineering Manager - TaperLok

 

This presentation discusses a novel design using 3 bolts for a self-energized seal connector is proposed for quick assembly applications.  The connector uses self-energized patented seal technology.  The seal ring has converging double-tapered angle geometry. The 10˚ and 20˚ angle design is driven by the basic wedge principle.  The seal ring wedges itself between the male nose and female pocket due to the tapered angles and the studs push the surfaces against each other.  The “doorstop” effect is enhanced as internal pressure builds up behind the seal ring and drives the wedge tighter.  The connector is also designed to misalign up to 3˚ and allow 360˚ axial pipe rotation.

Contact stress distribution on the seal ring during initial bolt-up and subsequent operating pressure is analyzed for 3” and 10” connectors using FEA. Analysis is repeated for the misaligned position and contact pressure distribution is qualified.  Additional analysis is performed to determine the effect of internal pressure on the seal contact area.  Hydrostatic tests are carried out for the same size bolted connectors to evaluate maximum pressure at which leak occurs, and results compared with FEA.