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Engineered
Solutions for Improving Valve Reliability and Condition Monitoring Programs |
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Room A |
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Neal Este, P.E. & Zachary Leutwyler,
Kalsi Engineering, Inc. Valve problems are a leading contributor to
industrial plant accidents, unplanned down-time, and operational work-arounds. Unlike
rotating equipment, valve predictive technologies are not as well known,
particular as they apply to passive valves such as check valves. Predictive first-principals models for
check valve wear and fatigue have been developed that can be used in an
effective plant condition monitoring program.
These wear and fatigue models have been validated by extensive
flow-loop testing and take into account different check valve types, flow
velocities, and upstream disturbances.
In addition to providing a generic overview of the technology to
predict check valve degradation, the presentation provides two examples of where
these first-principles models were used to quantify the cause and to validate
recommended solutions for excessive wear and spring breakage in double-disk
check valves at a petrochemical and power plant. |
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